Resume of Sr. Mechanical Engineer

Title
Sr. Mechanical Engineer

Primary Skills
Five years Experience in Mechanical Design,Manufacturing Technology,Computer Aided Manufacturing, Design of Experiments

Location
US-NY-New York (will consider relocating)

Posted
Mar-07-07

PROFESSIONAL SUMMARY

Graduated with Master's in Mechanical Engineering from Columbia University, New York. Five years Experience in Mechanical and component Design, Thermal Analysis, Manufacturing Technology, Computer Aided Engineering & Manufacturing, Design of Experiments, Tolerance and Structural Analysis, Supply Chain Management, Inventory Control, Process Engineering, Design Reviews, Product Development, Project Management, Quality Control, and Six-Sigma. Strong analytical ability and 3D-CAD skills, excellent communication and leadership skills, effective at maintaining good working relationships and getting the task done.

COMPUTER SKILLS

Software Languages, Tools and Web Technology: Pro Engineer Wildfire, Mat-lab, AUTOCAD (All versions), CATIA, FLUENT, Mini-tab, Working Model, ARENA Simulation, LABVIEW, MathCAD, Rational Rose, Rational Unified Process, Visual Basic, UML, Visio chart application, AVL-Boost, HTML, MS office.

PROJECTS

- Rapid Prototyping

Responsibilities:

• Part of a 4 member team for making a plastic mould using Rapid-Prototyping.
• Take virtual designs from Computer Aided Design (CAD) or animation modeling software and transform them into cross sections.
• The machine reads in data from a CAD drawing, and lays down successive layers of liquid or powdered material, and in this way builds up the model from a series of cross sections. These layers, which correspond to the virtual cross section from the CAD model, are glued together or fused (often using a laser) automatically to create the final shape.

- Tolerance analysis of linear dimensional chains.

Responsibilities:

• Tolerance analysis, synthesis and optimization of a dimensional chain using the arithmetic "WC" (Worst case) method.
• Analysis of a dimensional chain deformed as a result of temperature change.
• Extended statistic analysis of dimensional chain using the "6 Sigma" method.
• Tolerance analysis of a dimensional chain using the "Worst case" method.

- Thermal Analysis of Super-Alloys

Responsibilities:

• Studied Haynes alloys, TMS alloys, and CMSX single crystal alloys.
• Measured mechanical strength, creep resistance, surface stability, corrosion and oxidation resistance at high temperatures.
• Thorough Knowledge about Diffusion Coatings, Pack Cementation Process, Gas-Phase coating.





- Design and Manufacturing of Go-Kart

Responsibilities:

• Made virtual model of the Go-Kart using Pro-Engineer Wildfire.
• Used Finite Element Analysis to analyze Stress at various parts.
• Buy parts and assemble with corresponding Stress values from FEA.
• Make minute changes with reference to Down-Force and Drag by tweaking Front and Rear wings.
• Improve mileage by making changes to the engine such as Re-boring.

- Computer Aided Manufacturing

Responsibilities:

• Used Master-Cam in a wide range of Product Lifecycle Management.
• 3D models of components generated in CAD software are used to generate CNC. code to drive numerical controlled machine tools.
• Machining processes such as Roughing, Semi-Finishing, Finishing and Contour-Milling were performed.


PROFESSIONAL EXPERIENCE

Proden Industries April 2004 -- August 2004

- Design of Mechanical Components, Manufacturing Plant

Responsibilities:

• Production Supervisor.
• QA management using the PDCA (Plan-Do-Check-Act) approach
• Responsible for daily production activities of Material Receiving.
• Machining Operations, Welding Operations, and Facility Tool Room.
• Design a complete revised layout for the Manufacturing plant.
• Devise several production changes for the Manufacturing Processes.
• Application of Six-Sigma.
• Create new and improved version of current products (Lathes) using Pro-Engineer.
• Instrumental in achieving ISO 9002 certification for organization.


Ashok Leyland August 2004 -- April 2005

- Automobile Manufacturing Plant, Engine - Research and Development

Responsibilities:

• Designed Engine models for AL Diesel Engines using AVL-Boost software.
• Developed software simulation techniques to match transient operating conditions of a diesel engine.



Teacher's Assistant, Columbia University August 2005 -- December 2005

- Mechanical Engineering Lab

Responsibilities:

• Responsible for tutoring undergraduate students and grading answer sheets.
• Responsible for preparing handouts for forthcoming experiments.

Certifications
See above


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